Band Saws Guide
Blade size and type
Blade size refers to the length and width of the blade, and this can have a significant impact on the versatility and precision of the saw. For instance, larger blades are typically used for resawing or cutting thick stock, while smaller blades are ideal for intricate and detailed work.
Some excellent examples of band saws with various blade sizes and types include the POWERTEC BS900 and the Jet 714400K band saws. The POWERTEC BS900 features a blade size of 62 inches in length and 1/8 to 3/8 inches in width, making it great for both detailed and general-purpose cutting. On the other hand, the Jet 714400K offers a blade size of 93-1/2 inches in length and 1/8 to 3/4 inches in width, providing more versatility for cutting through different materials and thicknesses.
Furthermore, it's important to consider blade type alongside the size. Typical blade types include hook tooth, skip tooth, and variable tooth blades. Hook tooth blades, such as the Olson Saw FB14974DB, have deep gullets for efficient chip removal and are ideal for cutting soft or green woods. Skip tooth blades, like the Lenox D170838R32G offer a larger gap between teeth for better chip clearing, making them suitable for thicker materials. Variable tooth blades, such as the Bosch BS6412-24M have teeth of varying pitch, allowing for smooth and efficient cutting in various materials.
When choosing the best band saw, carefully consider blade size and type in order to ensure the saw meets your specific requirements.
Power setting and specifications
The power setting of a band saw is denoted in terms of motor horsepower (HP). For light or occasional usage such as small woodworking tasks or craft projects, a band saw with a lower power setting like the WEN 3962 Two-Speed Band Saw with its 3.5-amp motor can be a suitable option. For medium-duty tasks like cutting harder woods or metals, a band saw with a higher power setting like the DEWALT DWM120K Portable Band Saw Kit featuring a 10-amp motor offers more cutting power. For heavy-duty professional applications such as industrial metalworking, band saws with even higher power settings like the Jet 414458 HVBS-56V 5 x 6 Metalworking Bandsaw with its 1 HP motor provide robust cutting capabilities. It's important to select the right power setting based on the intended usage to ensure optimal performance and longevity of the band saw.
Cutting capacity
The cutting capacity refers to the size of the material that the band saw can effectively cut through. This is typically measured by the maximum width and depth of the material that the saw can handle.
For example, the DEWALT DWM120K portable band saw kit offers a cutting capacity of up to 5 inches in width and 5 inches in depth, making it ideal for handling various materials in a wide range of projects. Alternatively, for those in need of a more heavy-duty option, the JET JWBS-14DXPRO 14-Inch Deluxe Pro Band Saw Kit provides an impressive cutting capacity of up to 13-1/2 inches in width and 12 inches in depth, allowing for the handling of larger and more robust materials.
Cutting depth
The cutting depth refers to the maximum thickness of material that can be cut using the band saw. A larger cutting depth allows for the saw to handle thicker and more challenging materials.
One band saw that offers a great cutting depth is the DEWALT DWM120K Portable Band Saw Kit. This saw has a maximum cutting depth of 5 inches, making it ideal for cutting through thick wood or metal. Another option is the Milwaukee 6232-20 Deep Cut Band Saw, which boasts a cutting depth of 5 inches as well. Both of these band saws are designed for heavy-duty jobs and provide excellent cutting capabilities. Other band saws in the market also offer varying cutting depths to suit different needs and requirements.
Throat depth
Essentially, it refers to the distance between the blade and the saw's frame, or the maximum width the saw can cut. For smaller projects such as hobby and home use, a band saw with a throat depth of around 9 to 12 inches would be sufficient. The Rikon 10-305 Deluxe Band Saw is a great option in this category, with a throat depth of 9-5/8 inches, making it suitable for various cutting tasks at an affordable price.
For those needing a larger cutting capacity for professional use or extensive woodworking projects, a band saw with a throat depth of over 12 inches would be more suitable. The Grizzly Industrial G0555LX Deluxe Band Saw, with a throat depth of 14 inches and a resaw capacity of 12 inches, offers exceptional versatility and performance for such applications. It features a precision-ground cast iron table and a powerful motor, making it a top choice among woodworking professionals.
Cutting speed settings
Different materials and tasks require different cutting speeds to achieve optimal results. Typically, band saws will have multiple cutting speed options that can be adjusted to match the needs of the user. For example, the DeWalt DWM120K Band Saw Kit offers four speed settings (100, 175, 245, and 350 SFPM) to accommodate various cutting applications. Another option, the Milwaukee 6232-21 Deep Cut Band Saw, provides variable speed control with a range of 0-380 SFPM to allow for precise speed adjustment depending on the material being cut. In summary, the cutting speed settings of band saws should be taken into consideration to ensure the right tool is chosen for the specific cutting tasks at hand.
Blade tension adjustment
The blade tension is responsible for the proper tracking and performance of the blade, ensuring clean and accurate cuts. Look for band saws that offer easy to use and precise blade tension adjustment mechanisms.
For example, the POWERTEC BS900 Band Saw offers a convenient blade tension adjustment knob that allows users to easily and quickly adjust the tension for optimal performance. Another option is the WEN 3962 Two-Speed Band Saw. This band saw also features a blade tension adjustment mechanism that enables users to adjust the tension according to their specific needs. Both of these band saws have received positive reviews for their blade tension adjustment systems, ensuring proper blade performance and longevity.
Blade tracking adjustment
This feature allows you to ensure that the blade stays centered and tracks along its intended path, resulting in accurate and precise cuts. A great example of a band saw that offers excellent blade tracking adjustment is the Jet JWBS-10OS 10-Inch Band Saw. It features a quick release blade tension and tracking window that allows you to easily adjust and monitor the blade's position. Another top-notch option is the Grizzly G0555LX Deluxe Bandsaw, which boasts a dual-position blade guide assembly that provides perfect tracking and reduces the risk of blade wandering. These band saws are perfect for hobbyists and professionals who value precise cutting performance.
Table size and material
The table provides the working surface for your materials, and it should be sturdy and spacious enough to accommodate your projects. Look for a band saw with a large and robust table that is made of durable materials such as cast iron or aluminum, as these materials can withstand heavy-duty use and provide stability.
Some band saws on the market with excellent table size and material include the DEWALT DWM120K Portable Band Saw and the JET JWBS-14DXPRO Deluxe Pro Band Saw. The DEWALT DWM120K features a large 5-inch by 5-inch compact table made of stainless steel, providing a spacious and sturdy platform for different materials. On the other hand, the JET JWBS-14DXPRO boasts a large cast-iron table measuring 15 inches by 15 inches, offering ample space and stability for versatile usage. Both band saws are ideal for woodworking and metalworking projects, ensuring precision and durability in every cut.
Table tilt angle
The table tilt angle allows you to make bevel cuts, which are angled cuts that are not perpendicular to the workpiece. A larger table tilt angle provides more flexibility for making different types of cuts. For example, the JET JWBS-14DXPRO has a table tilt angle of 45 degrees to the right and 10 degrees to the left, providing the ability to easily make bevel cuts in various directions. Another option is the DEWALT DWM120K, which has a table tilt angle of 48 degrees to the right and 48 degrees to the left, providing even more versatility for angled cuts. Both of these band saws offer a wide range of table tilt angles, allowing the user to choose the best angle for their specific cutting needs.
Miter gauge
A miter gauge allows for precise angled cuts and enhances the versatility of the band saw. One example of a band saw with a high-quality miter gauge is the DEWALT DWM120K Portable Band Saw Kit. This band saw features a robust and adjustable miter gauge that can be easily set to various angles, allowing for accurate cross-cutting and beveling. Another option is the WEN 3962 Two-Speed Band Saw with Stand and Worklight, which also comes with a miter gauge. This band saw offers a large cutting capacity with an adjustable miter gauge that allows for angled cuts up to 45 degrees. Both of these options provide reliable miter gauges that enhance the functionality and precision of the band saw.
Fence system
An effective fence system provides stability and accuracy in having straight cuts and resawing without much effort. Ensure that the band saw you choose has a sturdy and adjustable fence system that is easy to set up and maintain.
One band saw that offers an exceptional fence system is the DEWALT DWM120K Portable Band Saw Kit. This band saw features a dual bearing guide system with a fence that can be adjusted to make precise cuts. Another great option is the POWERTEC BS900 Band Saw, which includes a rip fence attachment that ensures uniformity in cuts and allows for resawing at desired widths. For those on a budget, the WEN 3959 2.5-Amp 9-Inch Benchtop Band Saw also comes with a rip fence that can be easily adjusted to make accurate cuts.
Dust collection port
A good dust collection system is crucial in keeping the work area clean and removing debris and sawdust during operation. Look for a band saw that has a dust collection port that is large enough to effectively capture the dust. Some band saws come with dust collection ports that have interchangeable fittings to accommodate different sizes of hoses, allowing for versatile dust collection options. An example of a band saw that meets these requirements is the JET JWBS-14DXPRO 14-Inch Deluxe Pro Band Saw Kit, which features a built-in dust collection port of 4 inches in diameter, ensuring efficient collection of dust and debris.
Another option to consider is the DEWALT DWM120K 10 Amp Portable Band Saw Kit, which also offers a dust collection port. This portable band saw is equipped with a 2.5-inch dust collection port, providing a smooth and clean operating environment. Additionally, the Milwaukee 2429-21XC M12 Cordless Sub-Compact Band Saw Kit is a convenient choice for those looking for a cordless band saw with a dust collection port. This compact band saw has a 1-1/2-inch diameter dust collection port that effectively captures dust particles during cutting.
It's important to note that these are just a few examples among many band saws available on the market with dust collection ports. Be sure to compare and consider other factors besides the dust collection port, such as cutting capacity, blade options and adjustability, motor power, and overall build quality, before making a final decision on the best band saw that suits your needs.
Stability and weight
A stable saw will offer precision and accuracy when making cuts, while weight can impact portability and ease of use. For those looking for a sturdy and stable option, the POWERTEC BS900 Band Saw is an excellent choice. It features a solid steel frame that provides stability during operation. Additionally, its weight of only 43 pounds makes it easily portable for jobsite use. Another option in the stable and lightweight category is the Grizzly Industrial G8773 14" Deluxe Band Saw. With a weight of just 187 pounds, it offers stability while still being relatively easy to move around. Both of these band saws are durable, and their stability and lighter weight make them suitable choices for woodworking tasks.
Noise level
Band saws with low noise levels ensure a more comfortable working environment and reduce the risk of potential hearing damage. For instance, the DEWALT DWM120K boasts a noise level of only 89 decibels, making it an excellent choice for those seeking quieter operations. Another option is the Makita XBP02Z, which operates at a noise level as low as 88 decibels, minimizing disturbance while still delivering powerful cutting capabilities. Some band saws may come with noise-reducing features such as muffled motors or sound-dampening technology, which further contribute to quieter operation.
Safety features
Look for band saws that come with key safety features such as blade guards, emergency stop buttons, and a blade tension release lever. Blade guards cover the teeth of the blade when it is not in use, preventing accidental injuries. The emergency stop button allows you to quickly and easily shut off the machine in case of emergencies. The blade tension release lever relieves the tension on the blade when not in use, reducing the risk of injury when handling or changing the blade. Examples of band saws that prioritize safety features include the Delta 28-400 14" 18 Amp Steel Frame Band Saw, which comes with a blade guard and an emergency stop button, and the POWERTEC BS900 9" Benchtop Bandsaw, which features a blade tension release lever. These band saws offer excellent safety measures and are top choices for those prioritizing safety in their woodworking or cutting tasks.
Construction and durability
The construction of the band saw determines its overall strength and ability to withstand heavy-duty use. Look for saws made of durable materials such as cast iron or steel frames, as they are sturdier and will last longer. Some excellent choices in this category are the JET JWBS-14DXPRO 14-Inch Deluxe Pro Band Saw Kit and the RIKON 10-305 Bandsaw With Fence.
Both these models have a solid cast iron frame that ensures stability and minimizes vibrations during operation. They also feature durable steel stands that provide added support and strength. The blade guides and accessories are constructed with quality materials, enhancing the saw's longevity and durability. These band saws are built to withstand regular heavy use, making them ideal choices for professional craftsmen or serious hobbyists.
Ripping fence
The ripping fence helps guide the stock through the blade accurately and keep consistent cuts without the need for additional measuring or marking. A high-quality ripping fence should be easy to adjust for different blade angles and heights to accommodate various cutting needs.
Some band saws on the market that offer exceptional ripping fences include the JET JWBS-14DXPRO 14-Inch Deluxe Pro Band Saw and the POWERTEC BS900 9-Inch Benchtop Band Saw. These band saws feature a robust, T-fence design that ensures precise and accurate straight cuts. Both models come with adjustable rear feet for stability and can handle a variety of materials with their powerful motors. The JWBS-14DXPRO offers a massive rip capacity of 12-7/8 inches, while the compact BS900 provides a 4-5/8-inch rip capacity, making them suitable for different workshop sizes and cutting tasks.
Beveling capability
One excellent option that offers great beveling flexibility is the 'DEWALT DWM120K'. It features a adjustable shoe for angled cutting of up to 45 degrees, allowing users to make precise bevel cuts easily. Another notable product is the 'Makita XBP02Z' which boasts a max cutting depth of 2-1/2" and also offers beveling up to 45 degrees. Both of these band saws are capable of providing the necessary versatility for different bevel cutting needs.
Resawing capacity
Resawing refers to the ability to cut a thick piece of lumber into thinner slices or veneers. This is an essential feature for woodworking enthusiasts who frequently work with thicker stock and want to maximize the versatility of their band saw.
Many band saws on the market come with varying resawing capacities. For small-scale resawing tasks, a band saw like the RIKON 10-305 with a resaw capacity of 4-5 inches and a 1/3 HP motor would be suitable. This compact band saw doesn't require a large space and can still handle occasional resawing jobs.
For more demanding resawing tasks, there are robust options available like the POWERTEC BS900 band saw with a resaw capacity of 9 inches. This band saw is equipped with a durable motor and a spacious table, making it capable of handling thicker stock and more frequent resawing projects.
If you require even larger resaw capacities, there are higher-end band saws such as the Laguna Tools MBAND14BX110-175 or the Grizzly Industrial G0555XH. These models boast resaw capacities of 12 and 12.125 inches respectively. These band saws are designed for professional woodworkers with heavy-duty resawing requirements or those who frequently work with large and thick pieces of wood.
Guide bearings
The guide bearings play a vital role in providing stability and accuracy during cutting. Look for band saws with high-quality guide bearings that minimize blade deflection and promote smooth operation. One such example is the SawStop CNS175-TGP36 1-3/4 HP Contractor Saw. This saw features Euro-style guide bearings that provide enhanced control and precision. Another option to consider is the Jet 708115K JWBS-14CS, which is equipped with two large upper and lower ball bearing guides that ensure minimal friction and ensure accurate cuts. By opting for band saws with reliable guide bearings, you can be confident in the performance and efficiency of your cutting tasks.
Motor horsepower
The motor horsepower determines the cutting power and efficiency of the band saw. Generally, a higher horsepower motor allows for faster and smoother cutting, especially when dealing with harder or denser materials. For example, the DEWALT DWM120 Deep Cut Portable Band Saw features a powerful 10 amp motor that delivers increased cutting speed and maximum performance. Similarly, the JET JWBS-14DXPRO 14-Inch Deluxe Pro Band Saw boasts a robust 1-1/4 horsepower motor that provides ample power for demanding cutting tasks. These band saws are ideal choices for professionals or avid woodworkers who require exceptional cutting power.
RPM (revolutions per minute)
RPM (Revolutions per Minute)
One important factor to consider when choosing a band saw is the RPM or revolutions per minute. The RPM determines the speed at which the blade spins and can greatly impact the efficiency and quality of your cuts. For lighter or softer materials, a lower RPM is typically sufficient, while for tougher or harder materials, a higher RPM is necessary.
When it comes to band saws, it's important to choose a product that offers a wide range of RPM options to accommodate different cutting needs. One such highly-rated product is the DEWALT DWM120K 5-Inch Deep Cut Portable Band Saw Kit. It boasts a variable speed dial that allows you to adjust the blade speed from 100 to 350 revolutions per minute. Additionally, its 10-amp motor ensures strong and reliable performance even in demanding applications.
Another option worth considering is the Milwaukee 6232-21 Deep Cut Band Saw Kit. This band saw offers a variable speed control with settings ranging from 0 to 350 revolutions per minute, suitable for a variety of materials. Its powerful 11-amp motor helps maintain consistent blade speed for precise cuts. Both of these band saws come with additional features like ergonomic handles and adjustable material guide to enhance ease of use and accuracy.
Blade changing mechanism
This refers to how easy and convenient it is to change the blade when it becomes dull or needs to be replaced. A good blade changing mechanism ensures that you can quickly and effortlessly switch out the blade, saving you time and frustration.
One example of a band saw with a hassle-free blade changing mechanism is the DEWALT DWM120K Portable Band Saw Kit. This band saw features a quick and easy blade changing system that allows you to change the blade without the need for any additional tools. Another option is the Makita XBP02Z Cordless Portable Band Saw, which has a tool-less blade changing system that allows for easy and efficient blade swaps.
It is important to note that some band saws on the market do not offer a tool-less blade changing mechanism. In this case, you would need to use additional tools, such as wrenches, to change the blade. Examples of band saws with this type of blade changing system include the Rikon Power Tools 10-326 14" Deluxe Bandsaw and the JET JWBS-14DXPRO 14" Deluxe Pro Bandsaw. These band saws still offer excellent performance, but keep in mind that changing the blade may be slightly more time-consuming.
Blade guards
These guards protect users from coming into direct contact with the sharp rotating blade and reduce the risk of accidental injuries. One product that offers a reliable blade guard is the DEWALT DWM120K Band Saw. Its adjustable blade guard provides added protection and ensures precise cuts. Another option to consider is the Makita XBP02Z Portable Band Saw, featuring an integrated blade cover that keeps the user's hands away from the blade during operation. By considering band saws with sturdy and adjustable blade guards like these, you can prioritize safety while working with a band saw.
Speed control
Having the ability to adjust the speed of your band saw allows for greater versatility in tackling different types of materials. For smaller, precise cuts, a slower speed setting is ideal, while higher speeds are better suited for larger cutting tasks.
One product that provides excellent speed control is the DEWALT DWM120K Portable Band Saw, offering a 4-speed motor capable of range from 100 to 350 feet per minute for optimal cutting performance on a variety of materials. Another option is the Milwaukee 2429-21XC M12 Cordless Sub-Compact Band Saw, equipped with a variable speed trigger that allows you to easily adjust the blade speed from 0 to 280 feet per minute. This compact and portable band saw is perfect for jobs that require mobility without sacrificing power and precision. With speed control as a primary consideration, these band saw models offer a range of options to meet different cutting needs.
Trigger or switch design
This determines the ease of use and control for the user. For those looking for a Band Saw with an ergonomic design, DEWALT DWM120K 10 Amp Portable Band Saw Kit is a great option. This model features a soft grip handle and a variable speed dial that allows for precise cutting control. Another option is the Milwaukee 6232-20 Deep Cut Bandsaw, which has a large paddle switch for easy operation and an ergonomic handle for comfortable use. Both these models prioritize user comfort and control, making them ideal for prolonged use.
Blade tension release
This feature allows for easy and convenient blade changing. Many band saws on the market today offer this useful function. For instance, the JET 14-Inch Deluxe Pro Band Saw Kit features a quick-release blade tension lever that allows for efficient and effortless blade changes. Similarly, the POWERTEC BS900RF Reflective Bandsaw Blade includes a tension release lever that provides hassle-free access for blade replacement. Owning a band saw with a reliable blade tension release mechanism will not only make blade changes much simpler but also save valuable time during woodworking tasks.
Weight and portability
A lightweight and portable band saw allows for easier transportation and maneuverability. In this aspect, the 'DEWALT DWM120K Portable Band Saw Kit' stands out as an excellent option, weighing only 15 pounds. With a compact size and ergonomic design, it offers enhanced portability without compromising on durability and functionality. Another notable band saw is the 'Makita XBP02Z Cordless Portable Band Saw', weighing just 14.3 pounds. This cordless band saw provides unmatched convenience, making it ideal for jobs requiring on-the-go cutting. Its built-in LED light and adjustable speed control further enhance its efficiency and adaptability. Both these band saws exemplify superior weight and portability for maximum user comfort and mobility in various job environments.
Dimensions and space required
Band saws come in various sizes and configurations, so it's crucial to choose one that fits well within your space and can accommodate the materials you plan to cut. For small workshops or home use, compact benchtop band saws are worth considering. These models, such as the WEN 3959 2.5-Amp band saw, offer a smaller footprint while still providing decent cutting capabilities. On the other hand, if you have a large workshop or plan to work on heavy-duty cutting tasks, a floor-standing band saw like the RIKON 10-325 14-Inch band saw with its sturdy build and spacious cutting capacity would be a suitable option.
Vibration control
Vibration can not only affect the accuracy of your cuts but can also lead to some potential safety issues. Look for band saws that incorporate features such as a heavy cast iron base or frame, which helps in damping vibrations and providing stability. Additionally, rubberized feet or an integrated vibration control system can help further reduce vibration.
One such band saw that excels in vibration control is the JET JWBS-14DXPRO Deluxe Pro. With a heavy-duty steel frame and a cast iron table, this band saw ensures maximum stability and reduced vibration even during heavy operation. Another option worth considering is the Grizzly Industrial G0555LX Deluxe. This band saw offers a cast-iron frame and a sturdy rack-and-pinion guidepost, providing both stability and accurate cuts while minimizing vibration. Overall, paying attention to vibration control when choosing a band saw is crucial for achieving precise and safe cutting results.
Additional accessories available
Some band saws come with built-in work lights, which provide additional illumination and improve accuracy when working in dimly lit areas. For example, the JET JWBS-14DXPRO Deluxe Pro Band Saw Kit features a built-in work light that ensures optimal visibility during cutting tasks. Another important accessory to consider is a reliable fence system, which helps in guiding the workpiece and ensures straight and precise cuts. The Grizzly G0555LX Deluxe Bandsaw is equipped with a heavy-duty T-shape fence system that offers maximum support and stability while cutting.
Additionally, a miter gauge is an essential accessory that allows for angled cuts and accurate crosscutting. The POWERTEC BS540 Band Saw includes a robust miter gauge with adjustable stops, enabling users to make precise angled cuts up to 45 degrees. It is worth noting that while some band saws come with these accessories included, others may require separate purchases. Therefore, it is crucial to consider the availability of these accessories and their compatibility with the chosen band saw model to ensure a well-equipped and efficient woodworking tool.
Price
Band saws can vary greatly in price, depending on their size, power, and additional features. There are different price segments available on the market, from budget-friendly options to high-end models. In the lower price range, the WEN 3962 Two-Speed Bandsaw is an excellent choice. Priced at around $250, it offers a 3.5-amp motor and has a cutting capacity of up to 6 inches. Another budget-friendly option is the SKIL 3386-01 2.5-Amp 9-Inch Band Saw, priced at around $150. This saw features a 2.5-amp motor and can cut through materials up to 3-1/2 inches thick.
Variety of brands
Each brand has its own set of strengths and drawbacks, making it essential to consider the reputation and track record of the manufacturer. For instance, DEWALT offers a range of reliable and durable band saws known for their power and accuracy. Their model DWM120K- features a powerful 10 amp motor, a 5-inch deep cut capacity, and a LED sightlight for excellent visibility during operation. Another reputable brand is JET, known for producing high-quality band saws. Their model - JWBS-14DXPRO boasts a 1.25 HP motor, a two-speed poly-V belt drive system for efficient cutting performance, and a quick-release blade tension feature for easy blade changes.
Some other notable brands in the market include Grizzly, known for providing budget-friendly yet reliable band saw options. Their model - G0555LA35 offers a 14-inch cutting capacity, a sturdy cast iron frame for stability, and a computer-balanced cast aluminum wheels for smooth operation. On the other hand, Powermatic is well-regarded for their premium band saws. Their model - PWBS-14CS showcases a robust 1.5 HP motor, a spacious 14-inch deep cutting capacity, and adjustable ceramic blade guides for precise cutting.
It is important to note that while considering the variety of brands, it is crucial to thoroughly research and gather information about the specific model's reviews, user experiences, and the manufacturer's customer support and warranty policies.